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Thread: WUR pressure gauge

  1. #1
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    WUR pressure gauge

    When I was working on the fuel system for my 81 323i and adjusting my WUR I thought it would be nice to have a gauge mounted to check cold and warm pressures. So I checked out http://unwiredtools.com/utcis-cpgauge.asp but did not like it.

    While searching web I found a Blox pressure gauge for a Civic
    and it gave me an idea.
    twincamtech_2102_43364016.jpg

    So I drilled the WUR banjo bolt and purchased some compression fittings and tubing, made a mount and this is now what I have.
    Drilling banjo bolt.jpg

    WUR connection.jpg

    Gauge and tubing.jpg

    Gauge pressurized.jpg

  2. #2
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    Nice work!
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    1982 323i

    Under the Hood:

    M20B23, Dogleg tranny, K&N Box Air Filter, Hayden 11inch Pusher Fan, redline tranny/diff fluid, Dual Exhaust,3.45 open.
    Braking/Suspension:
    Steel brake lines in front, front/rear 323i disks, Front and Rear Strut Braces, Lower Alpina(Ken) Bar, Kmac Camber/Castor Plates(Raise the front 1 inch), PolyUrethane Steering Rack Mounts, Rims = RG alloy wheel set (BBS design) silver 6x13“ KBA 40324, Tires: Sumitomo 195/60/13, Struts: Bilstien HDs Springs: Stock
    Body:
    087-Graphit-metallic, Euro Bumpers, BBS Valance, Foha Rear Spoler, Yellow Hella High Beams
    Interior:
    Recaro Front Seats, Sports Steering Wheel, Kph 220 Speedometer, Vacuum gauge, Air/Fuel Gauge

  3. #3
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    that is a sweet idea!

  4. #4
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    that is a sweet idea!

  5. #5
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    A. My vote for "so simple, it's genius" idea of the year.
    B. Why is it full of fluid?
    Eric P.

  6. #6
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    Glycerine filled, to absorve vibration and pressure spikes.

  7. #7
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    Cool idea, but when 1 psi makes a difference I think you need something more accurate than a 0-100psi gauge.

  8. #8
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    Quote Originally Posted by Layne View Post
    Cool idea, but when 1 psi makes a difference I think you need something more accurate than a 0-100psi gauge.
    Yea I would have gone with a 0-60 gauge from the company that I bought the rest of the goods from but I already had the blox gauge. Also I had already set tested all my fuel pressures with my pressure gauge system. Just thought I'd add this so if the WUR has problems in the future I can tell, just remember everyone this does not tell you system pressure. If anyone is interested in building this I can list all part numbers they need to order.

  9. #9
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    Quote Originally Posted by dhlthr View Post
    Yea I would have gone with a 0-60 gauge from the company that I bought the rest of the goods from but I already had the blox gauge. Also I had already set tested all my fuel pressures with my pressure gauge system. Just thought I'd add this so if the WUR has problems in the future I can tell, just remember everyone this does not tell you system pressure. If anyone is interested in building this I can list all part numbers they need to order.
    I'd be very grateful if you would do this. Prices and links too would be amazing. This is very very interesting.
    My Website

    1982 323i

    Under the Hood:

    M20B23, Dogleg tranny, K&N Box Air Filter, Hayden 11inch Pusher Fan, redline tranny/diff fluid, Dual Exhaust,3.45 open.
    Braking/Suspension:
    Steel brake lines in front, front/rear 323i disks, Front and Rear Strut Braces, Lower Alpina(Ken) Bar, Kmac Camber/Castor Plates(Raise the front 1 inch), PolyUrethane Steering Rack Mounts, Rims = RG alloy wheel set (BBS design) silver 6x13“ KBA 40324, Tires: Sumitomo 195/60/13, Struts: Bilstien HDs Springs: Stock
    Body:
    087-Graphit-metallic, Euro Bumpers, BBS Valance, Foha Rear Spoler, Yellow Hella High Beams
    Interior:
    Recaro Front Seats, Sports Steering Wheel, Kph 220 Speedometer, Vacuum gauge, Air/Fuel Gauge

  10. #10
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    Could just install a pressure transducer (and another one for system pressure) so you can monitor them from the driver's seat. You could even make it send you a text message if it went low

  11. #11
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    You can purchase all products from the following website:

    http://shop.hoseandfittings.com/

    Parts list:

    Found under Gauge-Liquid filled
    1ea. Gauge- 2.5" liquid filled 0-60psi PART# LG250-4R00060 PRICE $12.86

    Found under fittings-brass-compression-standard
    1ea. Compression x female pipe PART# HF66C-02-02 PRICE $1.62

    1ea. Compression x Male pipe PART# HF68X-02-01 PRICE $4.30

    2ea. Tube Insert PART# HF63PT-02-16 PRICE $.18ea

    Optional Compression Ferrule PART#HF60C-02 PRICE $.13
    comes with compression fittings but order extras so that if you make a mistake and overtighten fitting.

    Found under Tubing-Polyethylene-Inch
    2-3ft. Polyethylene Tubing PART# PE-02-RED PRICE $.035ft
    Multiple colors to order from.

    Total of $19.50 without s&h

    Hope this helps.

    Quote Originally Posted by Layne View Post
    Could just install a pressure transducer (and another one for system pressure) so you can monitor them from the driver's seat. You could even make it send you a text message if it went low
    Layne,
    You no they passed a law against text messaging while driving in Texas.
    Last edited by dhlthr; 04-20-2010 at 03:02 PM. Reason: Automerged Doublepost

  12. #12
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    Nice idea, I like it. This lets you measure control pressures without custom (or hacked) fuel lines. The ony thing it doesn't let you do is measure system pressure and rest pressure.

    I've thought about adapting a VDO oil pressure sender where my gage is currently mounted, then installing a switch so I can toggle between control pressure and oil pressure on my oil pressure gage. The pressure ranges are close enough that the same sender will work for both. The 0-100 psi gage is ok, but finer resolution would be much better.

    Here's what I'm running. Similar setup, but I'm running a hacked fuel line with a T and valve inline.


    '81 320i turbo | t25, 931 CIS, 240hp, 13.92@100mph | 2.2L m10 Turbo Build | My E21 Videos |

  13. #13
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    Quote Originally Posted by dhlthr View Post
    You can purchase all products from the following website:

    http://shop.hoseandfittings.com/

    Parts list:

    Found under Gauge-Liquid filled
    1ea. Gauge- 2.5" liquid filled 0-60psi PART# LG250-4R00060 PRICE $12.86

    Found under fittings-brass-compression-standard
    1ea. Compression x female pipe PART# HF66C-02-02 PRICE $1.62

    1ea. Compression x Male pipe PART# HF68X-02-01 PRICE $4.30

    2ea. Tube Insert PART# HF63PT-02-16 PRICE $.18ea

    Optional Compression Ferrule PART#HF60C-02 PRICE $.13
    comes with compression fittings but order extras so that if you make a mistake and overtighten fitting.

    Found under Tubing-Polyethylene-Inch
    2-3ft. Polyethylene Tubing PART# PE-02-RED PRICE $.035ft
    Multiple colors to order from.

    Total of $19.50 without s&h

    Hope this helps.



    Layne,
    You no they passed a law against text messaging while driving in Texas.

    Thank you for this. With this cart would I also need to drill anything? Or would it all be plug-n-play?

    g323
    My Website

    1982 323i

    Under the Hood:

    M20B23, Dogleg tranny, K&N Box Air Filter, Hayden 11inch Pusher Fan, redline tranny/diff fluid, Dual Exhaust,3.45 open.
    Braking/Suspension:
    Steel brake lines in front, front/rear 323i disks, Front and Rear Strut Braces, Lower Alpina(Ken) Bar, Kmac Camber/Castor Plates(Raise the front 1 inch), PolyUrethane Steering Rack Mounts, Rims = RG alloy wheel set (BBS design) silver 6x13“ KBA 40324, Tires: Sumitomo 195/60/13, Struts: Bilstien HDs Springs: Stock
    Body:
    087-Graphit-metallic, Euro Bumpers, BBS Valance, Foha Rear Spoler, Yellow Hella High Beams
    Interior:
    Recaro Front Seats, Sports Steering Wheel, Kph 220 Speedometer, Vacuum gauge, Air/Fuel Gauge

  14. #14
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    You will still need to drill the WUR banjo bolt. Start with a 7/32 drill bit from the inside to center hole. The drill and tap from the top for the 1/16 NPT compression fitting. You will also need to make a bracket to mount the gauge.

  15. #15
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    E21 320i, e39 540i/6
    Quote Originally Posted by dhlthr View Post
    You can purchase all products from the following website:

    http://shop.hoseandfittings.com/

    Parts list:

    Found under Gauge-Liquid filled
    1ea. Gauge- 2.5" liquid filled 0-60psi PART# LG250-4R00060 PRICE $12.86

    Found under fittings-brass-compression-standard
    1ea. Compression x female pipe PART# HF66C-02-02 PRICE $1.62

    1ea. Compression x Male pipe PART# HF68X-02-01 PRICE $4.30

    2ea. Tube Insert PART# HF63PT-02-16 PRICE $.18ea

    Optional Compression Ferrule PART#HF60C-02 PRICE $.13
    comes with compression fittings but order extras so that if you make a mistake and overtighten fitting.

    Found under Tubing-Polyethylene-Inch
    2-3ft. Polyethylene Tubing PART# PE-02-RED PRICE $.035ft
    Multiple colors to order from.

    Total of $19.50 without s&h

    Hope this helps.



    Layne,
    You no they passed a law against text messaging while driving in Texas.
    Great info man. This is a great, cheap way to measure control pressure, plus it's a nice permenant fixture that you can leave mounted in the bay somewhere. I reference mine occasionally and it's nice to be able to see what control pressure is doing whenever you want.

    You could do the same thing with the bango bolt going to the cold start injector to measure system pressure and leak down. Install a 3 way valve between both feed lines and you could switch back and forth to measure control or system pressure as needed. I'll add this to the faq.

    Edit:
    Just a thought, if you also want to measure system pressure, you'll need a 0-100 psi gage. My system pressure is at 95 psi.
    Last edited by jrcook320; 04-20-2010 at 05:02 PM.

    '81 320i turbo | t25, 931 CIS, 240hp, 13.92@100mph | 2.2L m10 Turbo Build | My E21 Videos |

  16. #16
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    Quote Originally Posted by jrcook320 View Post
    My system pressure is at 95 psi.
    Oh my... I'm at about 78 psi . I still need to send you my spare fuel dist to play with. I'd like a system pressure guage on the dash, cause during accelleration it tends to poop out in 2nd/3rd gear at higher rpms.
    Tbd

  17. #17
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    It's shimmed up to that level. I wouldn't go that high on a stock pump, flow will drop off too low.

    A system pressure gage would be a great indicator as to where your bottle neck is in fuel flow. If it drops off at a certain rpm your pump can't supply the flow rate you need at the pressure you're running. I wanted to do this when I was fighting fueling issues and going lean above 5000 rpm to try to determine if it was the pump or the fuel distributor, or AFM simply running out of travel, in which case I'd need to raise system pressure and raise control pressure to get more fuel flow for a given air flow and keep the AFM from running out of travel. yikes.

    '81 320i turbo | t25, 931 CIS, 240hp, 13.92@100mph | 2.2L m10 Turbo Build | My E21 Videos |

  18. #18
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    Quote Originally Posted by jrcook320 View Post

    You could do the same thing with the bango bolt going to the cold start injector to measure system pressure and leak down. Install a 3 way valve between both feed lines and you could switch back and forth to measure control or system pressure as needed. I'll add this to the faq.

    Edit:
    Just a thought, if you also want to measure system pressure, you'll need a 0-100 psi gage. My system pressure is at 95 psi.
    I was wondering how I could do the system pressure. Now I'll have to rethink things.

  19. #19
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    I have this funky banjo bolt for testing sys pressure at the inlet of the FD. I forget where I got it from, maybe the extra parts from my aftermarket fuel pump. Obviousely it's just for testing, but a good hardline and proper fittings for a guage on the dash would be sweet for testing.


    Tbd

  20. #20
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    To measure system pressure you'll either need to reference a port off the FD (the line feeding the cold start injector is best), or you'd have to have a shut-off valve to block flow to the WUR with your gage in front of the valve (see my pic).

    '81 320i turbo | t25, 931 CIS, 240hp, 13.92@100mph | 2.2L m10 Turbo Build | My E21 Videos |

  21. #21
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    add this thread to the help forum!

  22. #22
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    Quote Originally Posted by jrcook320 View Post
    To measure system pressure you'll either need to reference a port off the FD (the line feeding the cold start injector is best), or you'd have to have a shut-off valve to block flow to the WUR with your gage in front of the valve (see my pic).
    That definately sounds more feasable. I'm guessing that I was testing pump pressure, yet the actual sys pressure is a few psi lower than my 78psi at the FD inlet (set with the shims ofcourse). I made a few banjo bolts (went through a few drill bits), maybe I can use some of my spare plastik/hardlines and a long custom banjo bolt on the CSV line. Hmm... that may be the ticket, thanks for the insight Josh .
    Tbd

  23. #23
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    Robert,
    I think what you have will measure system pressure as well, as long as it's connected to the fuel distributor and fuel is flow through the regulator and back to the tank.

    '81 320i turbo | t25, 931 CIS, 240hp, 13.92@100mph | 2.2L m10 Turbo Build | My E21 Videos |

  24. #24
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    i would recommend this to anyone who cares about how their CIS is running. it was one of the first things i did when i started messing with things. its important to know system and control pressures

  25. #25
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    http://shop.hoseandfittings.com/ no longer has the part

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