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Thread: 89 635Csi Hot Start Issue

  1. #1
    Join Date
    Aug 2023
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    1989 BMW 635csi

    89 635Csi Hot Start Issue

    All,

    I've consistently experienced an issue with my bimmer that a hot start will take two full crank cycles to get going. By that I mean I hold the key in the ignition position and it cranks but no spark. With the second crank cycle it will fire up and get going. Maybe 1 out of 10 times in a hot start it will come with a lumpy idle where if I put my foot on the gas the car will come close to dying on me before getting past it and operating normally but as soon as I come close to being at a stop it will become lumpy again.

    Ideas? And merry (early) christmas!

  2. #2
    Join Date
    Jul 2008
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    Boston, Ma
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    86 635,72 E3, 88M6,73 E9
    Well, I have an extra ECU just for such a situation so that it allows me to exclude that as a cause. It may be yours. Try to borrow one or find one cheap somewhere that you know works well. Swap it out and see. The solder joints crack and can act up when warm.
    Rob E3

  3. #3
    Join Date
    Aug 2023
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    1989 BMW 635csi
    Quote Originally Posted by RSheiman View Post
    Well, I have an extra ECU just for such a situation so that it allows me to exclude that as a cause. It may be yours. Try to borrow one or find one cheap somewhere that you know works well. Swap it out and see. The solder joints crack and can act up when warm.
    Interesting, I'll try to get my hands on an ECU.

  4. #4
    Join Date
    Feb 2009
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    '86 635CSi, '08 128i
    The ECU is the most likely culprit but there are a few others too. I'd test the easy stuff first, like the engine temp sensor. If that's failing, the ECU will run the mixture too rich and the car will be reluctant to start when it's warm.

    The crank angle sensor can also be on the way out. If the ECU doesn't get a solid CAS signal it won't prime the fuel pump. You might also want to have a fuel pressure test performed. A weak pressure regulator or a stuck injector can cause trouble like that too. I've also seen coils, dist caps and plug wires that will fail when they heat up.
    Save the manuals!
    '08 128i 6MT, '86 635CSi 5MT (B32, Motronic 1.3, WBO2, G265, 18# FW, 3.46 torsen)
    Past projects:
    '96 318iS, sold 4/23 '90 535iM, RIP 1/23 '90 535iA RIP 6/22 '91 318i, sold 7/19 '97 M3 sedan, sold 11/18 '85 735i, RIP 2/18 '92 325iC, sold 7/16 '91 318iS, sold 6/16 '84 745i, sold 10/14 '82 633CSi, traded 9/12 '90 325i, RIP '87 325 sold '89 525i, traded '87 325iS, RIP

  5. #5
    Join Date
    Oct 2023
    Location
    Parker Colorado
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    My Cars
    1988 635csi, 2006 325i
    This is most likely an electrical issue because if you were losing fuel pressure then you would have even more trouble on cold starts. Definitely check your connections before just throwing parts at it.

  6. #6
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    Roger that, I haven't had time to further pursue the issue yet. Been fixing some issues on my merc, but I'll do a fuel pressure check first.

  7. #7
    Join Date
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    Picked up a Reman ECU and swapped in this weekend - no change in the time it takes for a hot start.

  8. #8
    Join Date
    Jan 2012
    Location
    DC Metro
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    1988 635CSi
    Fuel injector? If injector is leaking while engine is hot, it'll flood the system and cause hard to start when hot. Any issues during cold start?

  9. #9
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    https://drive.google.com/file/d/1Sxl...usp=drive_link

    I'm not sure why the sound cut out, but that is a video of my cold start. Very quick from turn of the key to ignition.

    Worth noting that I replaced the fuel injectors and spark plugs and it still takes a bit of cranking in hot start conditions like it did before I replaced things.

  10. #10
    Join Date
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    https://drive.google.com/file/d/1rNP...usp=drive_link

    Still giving me this hot start issue - thoughts?
    Last edited by sbr2; 07-04-2024 at 06:43 PM.

  11. #11
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    It was the fuel filter. It was factory original.

  12. #12
    Join Date
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    86 635,72 E3, 88M6,73 E9
    If that's the case, you may want to pull the in tank fuel pump and clean the screen at its base and also look inside the tank to make sure there is no debris so as to not suffer the same fate in a few months. Glad you gave us follow-up and got it sorted.
    Rob E3

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