View Full Version : **The Offical S52 SWAP DIY with TONS OF PICS**


leedawg
06-21-2006, 06:18 PM
WOW It’s a alive!!!!!!


Well Here it is guys and Maybe the few Gals (Not to be sexist) the official S52 Swap write up and a tale of my project in the swap. I Hope this helps some of you it would have been very helpful for me to have had a write up but none the less I made it through the whole project and am more than pleased with the results.
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0279Medium.jpg

http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/_DSC4443Medium.jpg

I think we will start out with some background information which is pretty important to this project such as parts list and some of the things that are going to need to be rounded up in order to take on a project of this magnitude. Don’t fret however though the swap is not as bad as you have probably built up in your mind. I have got to say it went smoother than I could have ever imagined it going.

First I think we shall discuss the parts list of the things you are going to need for the swap. I will start with the basic parts.


You will need an S52 motor :D ( I think that is pretty obvious however), depending on where you acquire your motor from and what condition it comes in it could vary a bit from my project. Preferably if you can find a motor that comes with all of the accessories already bolted onto it (Alternator, AC compressor, Power steering pump, etc.) My motor was pretty much just ripped out of the car and packed in a crate and sent to me.
You will need an M3 ECU to control the motor try to get this with the motor.
Depending on the car your swapping into you might need to get a wiring harness. If your swapping from a 328 then you will not need a wiring harness the 328 one is the same if you are swapping from a 323 then you will need to also change the wiring harness in the car with either an M3 one or a 328 one that is post 96.
M3 cluster is optional but nice to have due to the redline change on the TACH. (150$ usually I found mine on eBay. )
That is pretty much the list of basic parts that you need for the swap to be swapped into the vehicle that you are going to be performing this job on.

There are a couple of preliminary logistical steps that need to be thought about while your car is still drive able with M52 motor in it still. The first one is the fact that you are going to be running on a different ECU for the S52 motor. This means that your car will not start unless it has an EWS realignment with the new ECU in the car. Now there are two ways to go about solving this problem the expensive one and the cheap way. I opted the cheap way.

The Cheap way was drive your car to an independent shop that has the capability of realigning the EWS system and take the S52 ECU with you. When you get there swap the ECU’s and then have the shop realign the EWS it should take only about 5 minutes. If you live in Southern California I went to AVUS auto sport in <st1:City w:st="on"><st1:place w:st="on">Glendale</st1:place></st1:City>. Great bunch of guys and only charged me 85 dollars to get it done. You then just drive the car back on the M3 ECU but take it easy on her because it will run like total crap and your power will be horrible. I just drove mine straight home and put it in the garage till I was ready to start the swap.

If this option does not work for you then you will need to have the car towed to a shop that can realign the EWS after you are done swapping the motor. Personally this was not really that great an idea because its going to suck if the motor still doesn’t start in some shop and you have to sit there working on it. I rather have it in my garage and have that happen where I have time to work on it. Not to mention the Towing bill could be insane.

Now after you get your used motor I spent a long time cleaning the motor up because I did not want to drop it into the car full of grease and oil. I used an excessive amount of carb cleaner (10 bottles).

This is a list now of all the stuff that I recommend be replaced while you’re doing the swap. The total cost of the parts was probably around 800 dollars from the dealer with the CCA discount you could probably get these a bit cheaper online but I like putting OEM parts in and just walking out with all the parts I need from the dealer. Besides I really like Riverside BMW they are fantastic to deal with.


Part Part #
Oil Pan Gasket 11 13 1 437 237
Dip Stick O ring. 11 43 1 740 045
Motor Mount x2 11 81 2 228 298
Motor mount nuts x4 (M10) 22 11 1 095 156


Vacuum system and intake manifold
Vacuum hose from hard pipe in front to valve thing 51 73 1 257 971
Intake manifold gasket to intake valves x2 11 61 1 740 069
Throttle body to intake gasket (Big round one) 11 61 1 716 174
Vacuum hose from electric valve to hard pipe 11 73 1 714 217

Cooling system
Water pump 11 51 7 527 799
Water pump o ring seal 11 51 1 265 084
Thermostat 11 53 7 511 580
Thermostat O ring 11 53 1 265 084
Thermostat housing gasket (orange square) 11 53 1 740 437

Oil Housing
Oil housing Gasket 11 42 1 719 855
Oil pressure switch 12 61 1 710 509

Exhaust Headers and Such
Exhaust manifold gaskets x2 11 62 1 744 252
Manifold to midpipe gaskets x2 18 30 1 716 888
Nuts for midpipe to manifold studs x6 (M10) 18 30 1 727 774
Vacuum system to manifold x2 11 72 1 435 367

Belt Drive system Don’t buy these yet wait till motor is in
Deflection Pulley 11 21 1 748 130
Adjusting pulley 11 28 1 748 131

Clutch/Tranny
Pressure Plate bolts M8x16 x6 07 11 9 901 023

Transmission Bolts
Torx Bolt M12x50 x2 23 00 1 222 891
Torx BoltM12x90 x2 23 00 1 222 894
Torx Bolt M8x50 x3 23 00 1 222 887

Spark Plugs x6 12 12 9 069 877

Mics Parts.

Crank Position sensor (Don’t have to do this one but it’s a PITA if it fails and you have to go in later.) 12 14 1 709 616

Hydraulic Hose from S52 power Steering Pump 32 41 1 141 953 (200 dollar part but you need it!!! Don’t forget the crush washers x4)

Hollow bolt for one end of the Hydraulic house. 32 41 1 141 953

That is pretty much it for the parts list as I said I spent a lot on parts and some of these you probably don’t need and could get away with reusing the old ones but since the motor is already out why not do the job right and avoid having to have to go back in and fix an old part that preventative maintenance would have taken care of.

Now here is a list of the Tools that you will need to do this job.

-You will need a full set of metric sockets 25mm down to 6 mm preferably in 12 point and 6 point versions at 3/8 drive or half inch drive.
-You will need two universal and several extensions (used to get the tranny bolts out)
-You will need Box end wrenches in all the sizes specified.
-A cherry picker will be required to life the motor out of the car (engine hoist arm with hook on it that hydraulically lifts the motor out)
-One jack and two jack stands to put the car up on.
-Torque wrench (Must have this )
-Bentley Manual of some sort for torque specs
-A friend to help you with some extra hands (Offer lots of beer its helps talk them into it ;) )
-Code Reader/Reset tool of some sort (Peak Tool, I used the car soft cable and software)
That’s about it for tools probably some random ones in there but if you’re undertaking this kind of job you should be able to figure out what you need but those are the main ones that I can think of.
-A motor stand is nice and handy for working on the motor before you put it in the car might want to pick one of these up too.

Now after you have rounded up all the parts its time to get started on the swap. IF you are intimidated already then this job might not be for you but if you are feeling pretty good and have a positive attitude then its not going to be that bad the rest of it just takes some time and goes pretty smoothly honestly.

I started out by preparing the S52 motor to go into the car on the motor stand. I unbolted all of the accessories and cleaned up the head and block. I left the head on the motor because I did not want to deal with getting new stretch bolts and putting the head on at the right Torque with a protractor. Any way take off the oil housing and clean that all up and clean up the block with plenty of carb cleaner.

Then Remove the Oil pan just pull out all of the bolts and clean up the oil pan. At this point it’s not a bad idea to secure the oil pump nut since it is really easy to do while the motor is on the stand. I just spot welded the nut to the sprocket and the problem was solved. IF you don’t have a welder or the skills then some loc tite ought to work fine or a punch into the threads. Replace the oil pan with a new seal it will save you the headache of an oil pan weeping oil later once it is in the car and 1000 time harder to take off and do. When the oil pan is replaced you will need some gasket sealer that should be applied at the seems of the front and back aluminum covers of the motor.

http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0124Medium.jpg

http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0122Medium.jpg

Now that the motor is all prepped and cleaned up (Took me a good 8 hours spread out over a few weeks to get it to my approval) Its time to get started with the actual swap of the motor into the car.

leedawg
06-21-2006, 06:19 PM
-Jack the car up in the front and place it on two jack stands securely.
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0128Medium.jpg
<o:p> </o:p>
-Put the hood into the service position which is straight up and down by removing the bolt on the right side and putting it up vertically.
<o:p> </o:p>
- Now drain all of the fluids from the motor (Coolant and Oil)
<o:p> </o:p>
-Its time to start removing the cooling system from the car Just pull the house off of the motor and remove the fan and the radiator along with the fan shroud from the car.
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0131Medium.jpg
<o:p> </o:p>
-After the cooling system is removed it is time to start getting the motor disconnected from the car this is a long and tedious process take your time and you will be fine. Take lots of pictures if it helps you remember where everything goes. I did not label any cables but if it helps you then it might not be a bad idea.
<o:p> </o:p>
-Remove the area over the climate control blower and main are of the wiring harness.
<o:p> </o:p>
-Remove the valve covers and fuel rail covers and disconnect the cooling lines from the throttle body and the throttle cables that go to the throttle body in the car. The fuel lines need to be removed from the fuel rail by just pressing down on the coupling and pulling them off. But first you can depressurize the system by taking the little cap off the end of the fuel rail closest to the front of the engine bay, it looks like a tire air nozzle just gently push the stem in with a small screwdriver and fuel should spray out depressurizing the system.
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0146Medium.jpg
<o:p> </o:p>
-After the throttle body is pulled off its time to tackle the intake manifold remove all the bolts and start disconnecting the wires that go to the ICV and the air intake temp sensor.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0147Medium.jpg
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0156Medium.jpg
<o:p> </o:p>
-Now remove the vacuum lines that go to the intake manifold so that you can get it free from the car. The ICV and temp sensor and the big plastic thing stays with the intake manifold. There are two large nuts way down low that hook to the bracket of the manifold which need to be removed if your wondering why the thing wont come off after you get all of the nuts that hold it on off.
<o:p> </o:p>
-After you have gotten the manifold off tape up the holes on the intake valves so stuff dose not fall into the motor and it is now time to start removing the wiring from the motor. Just clip all of the zip ties off the wire races and zip tie the main bundles that go right and left so that you can remember where the wires run to when you put the new motor into the car. Don’t worry about the connectors they all only go back one way so you don’t have to worry about connecting the wrong end with a sensor that’s not supposed to be connected.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0157Medium.jpg
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0162Medium.jpg
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0165Medium.jpg
<o:p> </o:p>
-After all the electrical and vacuum have been removed from the car it is time to get the motor ready to be pulled. GO under the car and remove the whole exhaust system all the way up the headers. You do not need to remove the headers from the motor however.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0167Medium.jpg
<o:p> </o:p>
-Now comes the hard part roll the cherry picker over the motor and secure a chain from the eye in the front of the motor to the large hole at the back of the motor. And secure it to the cherry picker.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0173Medium.jpg
<o:p> </o:p>
-Now unbolt the transmission from the motor, there are 4 M12 bolts and 3 M8’s if I recall and two starter bolts that are M10’s You will need Torx sockets to remove these. Place the jack under the transmission once you are done unbolting all of the bolts it will hold the transmission in place when you pull the motor out of the car.
<o:p> </o:p>
<o:p> </o:p>
-Remove the AC compressor and leave it in the car so you do not have to deal with recharging the AC system this will save you a major headache.
<o:p> </o:p>
-Now it is time to remove the two nuts that hold the motor to the mounts and then start to jack the motor up with the lift. Place a piece of plywood between the front of the engine bay so you do not damage the air conditioner radiator and pull the motor up so it just clears the mounts then make sure the tranny is supported and wiggle the motor forward till it unmates from the transmission.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0174Medium.jpg
<o:p> </o:p>
-Removal of the steering linkage is necessary because the oil pan on the motor will not clear it when the motor is being removed. Removal of the linkage was a bit of work and took me a while to get it to disengage. Make sure you remove the three bolts at the pinch joints completely because the splined shafts have a groove cut in them that don’t allow the joints to slide apart unless the bolts are removed. Penetrating oil helped get the linkages loose as well.
<o:p> </o:p>
-Now this is where it is really important to have a friend and slowly work the motor out of the engine bay as you jack it up. (This part was pretty exciting for me seeing as it was about the half way point in the swap.)
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0177Medium.jpg
<o:p> </o:p>
****Whew we are half way through hopefully it hasn’t been too brutal yet. I spent 6 hours up to this point so I was pretty happy about that. *****
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0182Medium.jpg
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0185Medium.jpg
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0195Medium.jpg
<o:p> </o:p>

leedawg
06-21-2006, 06:19 PM
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0192Medium.jpg
<o:p> </o:p>
-It is now time to put the S52 motor into your car. I did not worry about a clutch because I already had the UUC Flywheel and M5 clutch set up in my car but it wouldn’t be a bad idea to put in a new clutch if you have your standard non M3 clutch still with at least an M3 clutch or a light weight flywheel. Whatever you end up doing get the new fly and clutch bolted up and be sure to use a clutch alignment tool to make sure the clutch is centered when you bolt the pressure plate.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0189Medium.jpg
<o:p> </o:p>
-The install is pretty much the reverse of the removal except it’s a lot of work to get the transmission and the motor to mate up properly with each other. What we did was put the motor almost up to the transmission and wiggled the two together with one person under the car pushing up and down on the tranny and the other moving the motor back and fourth as the two slide together. IF the shaft of the tranny isn’t mating move the crank a bit with a 22 mm socket so that the spline matches up.
<o:p> </o:p>
-After the motor is mated to the transmission just set the motor back down onto the new motor mounts and torque all of the nuts to the to 33 ft/lbs.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0197Medium.jpg
<o:p> </o:p>
-The next step is pretty much routing all of the electrical connections back the way they were on the old motor and making sure that they are all plugged into the appropriate locations. This too me awhile and a bunch of zip ties to get it all looking just as it was from the factory.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0202Medium.jpg
<o:p> </o:p>
-The intake manifold is the next item to be put back on the motor, while the intake manifold is off of the motor clean the ICV since it’s really easy. Now there are a couple main vacuum lines that need to be reconnected to the intake manifold and then just bolt the manifold back down to the head the opposite way you took it off.
<o:p> </o:p>
<o:p> </o:p>
-The rest of the cooling system and various other hoses and connectors should all be reconnected I wont bother to mention them all there are too many but just make sure you get everything reconnected on the motor and double check all of your work as you go along.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0205Medium.jpg
<o:p> </o:p>
-Now After everything is reconnected together it is time to stop and think to yourself and make sure that all the clamps and everything are tightened down. At this point I ran a quart of oil through the motor and let it just drain out the bottom to make sure that I got anything that was foreign inside the motor to come out with the flush of oil. I then plugged the bottom and filled it up with oil and filled up the cooling system with coolant and distilled water.
<o:p> </o:p>
-The next step is to important so pay attention. Before you just go and turn the key you need to make sure the fuel system has fuel up to the motor so turn the key all the way on but don’t crank the motor, then press that valve at the end of the fuel rail that you used to depressurize the system and air should come out. Wait 20 sec if fuel does not start coming out then turn the key off and then turn it back on and repeat the procedure till fuel sprays out of the nozzle. At this point the fuel system is primed and ready to go. Step two don’t start the motor yet!!!!! I know its really tempting, but we need to get the oil primed into the pump since you had all of it out of the motor. Pull the fuel pump fuse the ignition coil connector and the ECU relay. Now crank the motor for 10 seconds on the starter then let the starter rest for 30 seconds, then crank the motor again for another 10 seconds letting the starter rest in-between repeat about 5 times to make sure the oil pump starts to move some oil around the motor.
<o:p> </o:p>
<o:p> </o:p>
Alright its time to cross your fingers pray do whatever it is that brings you good luck because its time to see if the bitch will start. Plug the Ignition coil connector back in and replace the ECU relay and the fuel pump fuse. Get in the car and Crank it over!!! In my case the motor fired immediately and started right up. Now there was a ton of smoke coming off the headers of the motor which is totally normal because you get oil and stuff all over them so it will burn off. Just watch and make sure the oil light is not on and that the coolant is circulating through the motor. CHECK for leaks under the car while the motor is running. Pay attention to it and just let it idle for a couple of minutes making sure everything is working properly.
<o:p> </o:p>
<o:p> </o:p>
After your sure you have solved all of the leaks (I had a few the hoses at the throttle body I forgot to tighten the clamps and the bottom radiator hose had a bit of a leak) you are ready to take her out and driver her around a bit. Now I took it easy on my motor for the first 20 miles kept it under 4k because I wanted to make sure it was settled into its new home.
<o:p> </o:p>
<o:p> </o:p>
Then I opened up the throttle and took it to red line WOW is all I can say, she pulls hard and you will for sure notice the HP increase. IT was insane!!!! IM loving the motor and the best part is, it looks as though it came from the factory with the S52 already installed.
<o:p> </o:p>
<o:p> </o:p>
All and all the swap went pretty good and was nowhere near as bad as I thought it could have been. But its important to note that without the proper tools this job would be a super bitch. If you get the stuff I mentioned above it should go just fine. Hopefully this takes a bit of the mystery out of this process because I have yet to have seen a good write up on the procedure. Any way Sorry for this incredibly long post any questions feel free to ask but I am loving the motor and hopefully didn’t leave to much out in the write up.
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0218Medium.jpg
<o:p> </o:p>
http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0220Medium.jpg
<o:p> </o:p>
Cheers Leedizzal

T-Rex
06-21-2006, 06:21 PM
WOW! Nicely done buddy! Great to have another 332 running around the area! Bring that beast out this week, I gotta see it! Congrats, and what a great resource this thread will be for the forum.

leedawg
06-21-2006, 06:23 PM
Fuckin A buddy It was a bit of a job but she hauls ass I mean I cant beleive it still it just pulls like crazy. IM rollin out early tommorow morning to NOR cal where you were this last weekend but I will have to for sure bring it out for you to see it. We have for sure got to hook up so you can see this thing man it feels so good, im already itching for a super charger though LOL

T-Rex
06-21-2006, 06:26 PM
Fuckin A buddy It was a bit of a job but she hauls ass I mean I cant beleive it still it just pulls like crazy. IM rollin out early tommorow morning to NOR cal where you were this last weekend but I will have to for sure bring it out for you to see it. We have for sure got to hook up so you can see this thing man it feels so good, im already itching for a super charger though LOL
I was actually in NorCal - Grandma had her 80th bday, so I had to go up and celebrate. Now Lee, I don't want to hear any more talk of superchargers - we all know go turbo or go home! :buttrock

Can't wait to see it.

PS: You'll be used to the power within 2 weeks :evil2 :devillook

mikese36
06-21-2006, 06:48 PM
Wow looks like you put a lot of work into it.Its all worth it after that first drive right?

GotBHP?
06-21-2006, 06:57 PM
Nice work! But dude, open-toed sandals?

mikese36
06-21-2006, 06:58 PM
:lol Nice work! But dude, open-toed sandals?

bennyfizzle
06-21-2006, 07:11 PM
and obdII intake manifold?!

leedawg
06-21-2006, 07:26 PM
Nice work! But dude, open-toed sandals?

Flip flops for the win!!!!!

And yeah I went with the OBD II intake manifold ill do an M50 one later. I just wanted to feel the motor in its stock state before I start modding it so I can appreciate the power gain more. THe manifold swap is nothing compared to the motor so really not going to be that big of a pain in the ass.

randytt
06-21-2006, 07:40 PM
WOW!!!! THANKS FOR THE WRITE UP!!! i finally figured out how to do my fuel lines!! :redspot very nice!:buttrock

davidb72
06-21-2006, 07:46 PM
Yeah, thanks for the write up. Good pics and good info!

TC535i
06-21-2006, 07:58 PM
VERY nice. Awesome writeup, especially useful with the great pics!

I would have stuffed some rags or something into the intake holes tho, or run some painter's tape over em... just to be on the safe side.

Very clean install otherwise!

GotBHP?
06-21-2006, 08:00 PM
Flip flops for the win!!!!!



Yeah, I guess I'm not one for taking chances with body parts :stickoutt

nbirru
06-21-2006, 08:32 PM
WOW....awsome awsome write-up

I was just wondering what part would be different about it if you were to drop it into an obd1? :evil2

Quicksilver328i
06-21-2006, 08:34 PM
VERY nice. Awesome writeup, especially useful with the great pics!

I would have stuffed some rags or something into the intake holes tho, or run some painter's tape over em... just to be on the safe side.

Very clean install otherwise!He did, in one pic he already stripped it to put the intake mani back on though.

mikese36
06-21-2006, 08:43 PM
:lol
I take it back.I also have a pair.:D

leedawg
06-21-2006, 08:44 PM
Yeah its pretty easy to convert it over I would imagine you just put the S50 stuff on it instead of the OBDII S52. LIke I said I just wanted to have basically the stock M3 motor feel the power then go from there makes me appreciate each upgrade more, ive got to say this has been the best mod yet thogh and opens up a lot of options on which ways to gain more power now. Im glad that its going to help some ppl cause it was always a bit of a mystry to me and nobody that has done it has written it up.

leedawg
06-21-2006, 08:45 PM
I take it back.I also have a pair.:D

Awsome Figure its no more of a risk then your hands that your working with right on the project. Shit ive welded in my flip flops :D LOL

mikese36
06-21-2006, 08:52 PM
Awsome Figure its no more of a risk then your hands that your working with right on the project. Shit ive welded in my flip flops :D LOL
I agree.Never tried welding in them.But changed my oil in them.:)

leedawg
06-21-2006, 08:55 PM
When its 100 degrees out its not a bad way to go.

TC535i
06-21-2006, 08:57 PM
He did, in one pic he already stripped it to put the intake mani back on though.
You're right... my bad, skipped over this one.

Nice install!!

http://i71.photobucket.com/albums/i148/leespee/Bimmerfest/Motor%20swap/IMG_0197Medium.jpg

leedawg
06-21-2006, 08:59 PM
Yup im not a total NOOB ;) But a good blast of air ino the holes will remove anything htat may have fallen in there unless the valves were open.

Mars
06-21-2006, 09:22 PM
WOW. I would have never tackled that on my own. Good Job. Enjoy the new motor... :buttrock

leedawg
06-21-2006, 09:35 PM
OH I am the problem is im getting used to the increase power which is going to make me want to upgrade again ahh.

BuzzLtYr
06-21-2006, 11:48 PM
awesome write-up! always wondered what needed to be done for an engine swap. you make it so easy i think i'm gonna do it when my motor blows!! :D great job on the swap, hope you enjoy your work!!!

325isracer
06-22-2006, 12:05 AM
That was a really good write up, but I gotta question-when you swapped out your guage clusters, did the mileage get set to 0 or what?

Mike

leedawg
06-22-2006, 12:14 AM
That was a really good write up, but I gotta question-when you swapped out your guage clusters, did the mileage get set to 0 or what?

Mike

Um this is a good question and hopefully I can provide you with a good answer.

Here is how the clusters work they retain whatever milage they were last at. So if the cluster wyou acquire was at say 60k miles that's what it will be at in your car. If and when you put your original cluster back into the car it will read the same milage tha it was pulled out at. Supposedly the dealer can adjust it but not worth it in my opinoin. If you want one at zero miles you have to order it from the dealer about 400 dollars which isent really that bad for a brand new cluster.

Hope that helps clear that up for you mike.

Fallen
06-22-2006, 12:32 AM
You are Awesome!(w/ a capital A)

Need to update your sig now

Tuff Guy
06-22-2006, 01:11 AM
great writeup, too bad its probably a bigger pita for the 318

Alpine 318is
06-22-2006, 01:17 AM
thats a hell of a write up. nice job and enjoy the car!!

Black96m3
06-22-2006, 03:20 AM
If you want one at zero miles you have to order it from the dealer about 400 dollars which isent really that bad for a brand new cluster.



First I have to say great write up, this should be stickied forever. It definitely gives me confidence to tear into my parts car motor because i have to remove and sell it :D

If I ever do a S52 swap into my 95' M this writeup will definitely come in handy!

To add something to the thread, I am 99% sure that whatever cluster you get from the dealer is refurbished. They apparently do not make these clusters new anymore. Normally that would not be a problem however there is a known issue with bad clusters recirculating. If you do a search in the M3 board, there are clusters for some strange reason that just completely spaz out. Gauges die, then come back, one gauge works while the others don't. Really weird stuff. In any case many people that have encountered this problem and have opted to buy a dealer cluster have found out that many of the dealer clusters also contain the same problem. I am not saying all do however it is a hit or miss type of thing. I guess M3 owners that bring their Ms and have the cluster serviced get their old non-functioning cluster "rebuilt" and re-sold however at the same time not being properly tested.

The best way to go about buying a M3 cluster would be from a trusted private owner. Atleast you'll be getting a cluster that was working at the time of the sale (hopefully from an honest seller!).


I hope my mishmash of typing helps someone out. :eyecrazy

stirpicult
06-22-2006, 04:19 AM
AWESOME write-up. enjoy the new engine.

LuvMy328is
06-22-2006, 04:56 AM
1 word.....BITCHIN' !!!! Looks sweet, enjoy the Tq :redspot
Are you going to use the "M power" cover???? Step 2. Shrick cams and 3.5" HFM !!!!
~Phil


P.S. Where's the M50 mani? :eek: Heres a link (http://bimmerforums.com/forum/showthread.php?t=544874) lol

leedawg
06-22-2006, 09:47 AM
1 word.....BITCHIN' !!!! Looks sweet, enjoy the Tq :redspot
Are you going to use the "M power" cover???? Step 2. Shrick cams and 3.5" HFM !!!!
~Phil


P.S. Where's the M50 mani? :eek: Heres a link (http://forums.bimmerforums.com/forum/showthread.php?t=544874) lol

Thanks man appreciate all the feedback. As for the M power covers thats a no for sure. I got rid of pretty much anything that had the M logo on it even the oil cap. THe goal of this project was to keep the car looking as bone stock as possible. In my opinon its way more fun to pull up to another M3 and dust his ass with your badged 328i. I could already hang with an M3 before the swap now its insane. I have modified pretty much my whole driveline clutch, fly, rear end etc.

Any way yeah the swap went way better than I thought it would and the motor is running great.


One question mabye somebody could answer for me though is my steering feeels a little floaty Im not sure if its somethign to do with the M power steering pump mabye?


WOuld more pressure affect that somehow or something? Any way might just be in my head not sure all I know is the power steering pump was a lot different than the one off of the M52 motor.

PrestoMB
06-22-2006, 11:18 AM
Awesome write-up lee. It looks 100% factory. I bet its nice to have an extra 50hp and like 40lbftq:D . deffinatly need to start of with M50 Manifold,24# Injectors and a 3.5 HFM. So what Diff. do you have in the car now? You still need to put all your DIY's into your sig with links to them:) . Nice job and it looks great.

~Preston

leedawg
06-22-2006, 11:39 AM
trhanks man Yeah I know im so damn lazy I need to really edit up my sig, my car has changed a lot from when I first bought it whichi s the pic in my SIG. And yes I do need to round up the links was thinking bout that the other day.

Its a different machine with the added 50 HP. Im actually driving it right now on interstate five heading home from so cal and she is running like a top. Hasent thrown one code yet though. She pulls really strong at speed in fifth gear its incredible.

My milage isent too bad either, getting bout 26 mpg on the FWY rollin 85 mph. I was thinking it woudl be way worse so im pretty happy bout that.


THe rear end I have is a 3.15 LSD and a UUC Light weight fly with the M5 clutch. She revs like crazy.

PrestoMB
06-22-2006, 07:51 PM
^I bet man, sounds like it is very worth while mod:D . It will rev even better when you do pullies and a fan delete;) . So do you plan to stay N/A or do I see a twin screw:evil2 or something in the future:stickoutt ?

~Preston

e36
06-22-2006, 08:02 PM
very nice

waterboy420
06-22-2006, 09:39 PM
leedawg your car just keeps getting better and better every time you update. The writeup is supreme. As someone else said, it gives me added confidence to rip into my motor a little bit more. Great job!!!:buttrock

Chea
06-22-2006, 09:54 PM
wow very nice write up and congrats i will be doing that swap in the near future

96e36m3
06-23-2006, 12:23 AM
Nice job.. congrats.. :buttrock

shoman24v
06-23-2006, 12:44 AM
Hmm, couldn't you have done M3 cams, M50 Manifold, and chip to your M52 to get close to stock M3 HP...?

Very nice though, did it only take you one time? lol

LuvMy328is
06-23-2006, 01:44 AM
Hmm, couldn't you have done M3 cams, M50 Manifold, and chip to your M52 to get close to stock M3 HP...?

Very nice though, did it only take you one time? lol

Yes, but I can tell you from personal exp, that you will still lack the Tq of EITHER M motor. Plus, there are more extreme mods available to M engines. Check my sig, I wanted to do 3.5 HFM but was told there was no tunning:( If you cam a M motor with M50 mani and 3.5 you can make almost 300 chp, I am making about 250 with my mods. AND lacking M Tq. So there are benefits to doing this. Oh and theres the " i did motor a swap" card up your sleave too lol :D
~Phil

SergeK
06-23-2006, 02:27 AM
You know, this is a great thing to do, and it really is. But I, personally, cant justify spending over 3000$ for an M3 engine then dropping it in and only getting a 40hp boost over a 328i. Id rather spend the money on a turbo kit and get close to if not more thatn 300whp.

But then again, if i had the money to spare, id do the swap and a turbo.

Black96m3
06-23-2006, 03:19 AM
You know, this is a great thing to do, and it really is. But I, personally, cant justify spending over 3000$ for an M3 engine then dropping it in and only getting a 40hp boost over a 328i. Id rather spend the money on a turbo kit and get close to if not more thatn 300whp.

But then again, if i had the money to spare, id do the swap and a turbo.


Or LS1... personally its a tempting option but it is also THE DEVIL

T-Rex
06-23-2006, 03:23 AM
But then again, if i had the money to spare, id do the swap and a turbo.
I'm 60% of the way there :evil2

LuvMy328is
06-23-2006, 03:27 AM
I'm 60% of the way there :evil2

:eyecrazy :eyecrazy :eyecrazy :eyecrazy Crap.... NOW! I hate you lol j/k Good Luck

~Phil

T-Rex
06-23-2006, 03:29 AM
:eyecrazy :eyecrazy :eyecrazy :eyecrazy Crap.... NOW! I hate you lol j/k Good Luck

~Phil
Gotta get the motor rebuilt first...all in good time man, Rome wasn't built in a day and I have this bad habit of watching my checking account drain very quickly when it comes to my car :D

But soon, I promise. ;)

Back to Lee's accomplishment! I can't wait to run you bud :D

GriFF3n
06-23-2006, 10:27 AM
Very nice writeup Leedawg. Makes it look possible for a DIY. Enjoy the extra powaa. AND GET THAT THING CHIPPED!!!

GriFF

E36 328is
06-23-2006, 11:19 AM
How many Hours total did it take? It looks like you did it in a weekend.

Agggent7
06-23-2006, 11:38 AM
Someone make this a sticky.Just in case I feel like doing this swap later on.:evil2

Mr.M
06-23-2006, 12:45 PM
That's a really good writeup. Thanks for putting in the time to do it.

leedawg
06-24-2006, 04:57 AM
I can't wait to run you bud :D

Yeah we will deffinatly have to run some time, Im going to be back this sunday or at least driving down this sunday.

Just got my SUb Frame welded in at Edge motor works today so im pretty much all set in the rear as far as frame strength goes.


Any way took her out tonight after I got the diff and all back in and she pulls hard, really hard ive got to say its a lot of fun and a totaly different car with the motor swap


Amazingly im getting better gas milage with this motor too as longa sI keep my foot out of it.

Thanks again guys for all the feedback and if you have any qyestions dont hesitate to ask.


Lee

PrestoMB
06-24-2006, 10:25 AM
You need to change your sig. Join the motor swap club and put links to your DIY's in there now:D .

kabal
06-26-2006, 01:52 PM
excellent work.

I wonder how much more effort would be required to do a s50b32 swap:buttrock

leedawg
06-26-2006, 02:46 PM
I doubt it would be any more work just have to plug some stuff in, in a few different places nothing to it really though.

Jackoosh
06-26-2006, 03:08 PM
now, this is what i'm talking about motor swap!! cleanliness is the best way to go....

bimeralex
07-13-2006, 08:21 PM
hey how about if im doing a swap obd2 into obd 1?

cipher982
07-13-2006, 09:24 PM
So would there be a noticable difference in power between an s52 in a 325, and an obdII m3? Or would they be basically the same?

bimeralex
07-13-2006, 09:49 PM
i heard from some people that you get like 50hp just from and obd2 to obd1 swap with the obd1 manifold.
ANyone?

crutontx87
07-13-2006, 10:02 PM
wow, very nice write up

Tbone325
07-13-2006, 10:29 PM
i heard from some people that you get like 50hp just from and obd2 to obd1 swap with the obd1 manifold.
ANyone?


No.

bimeralex
07-13-2006, 10:32 PM
No.
well then how much do you gain?

PrestoMB
07-13-2006, 11:24 PM
Some companies say doing the swap get you like 20hp. All in all the biggest thing is just using the M50 manifold. That is were the power comes from.

bimeralex
07-14-2006, 05:38 AM
so the obd1 system in itself has no power gain only the manifold does?

leedawg
07-14-2006, 10:10 AM
so the obd1 system in itself has no power gain only the manifold does?

Right really OBD dosent reffer much to the motor as much as it does to the smog stipulations and vehicle interface that were placed on all cars built from 96 on.

It just so happens that BMW decided to change the motor a little bit when they did the switch to OBDII to meet US fedral law.

The main difference between the S52 and the S50 is the intake manifold and the smog stuff running on the motors. Other than this everythign else is pretty much the same.

So to get the horsepower everybody talks about you do the M50 manifold swap and you pretty much have all the advantages of the OBDI S50 motor out of your OBDII S52.

bimeralex
07-14-2006, 01:17 PM
Right really OBD dosent reffer much to the motor as much as it does to the smog stipulations and vehicle interface that were placed on all cars built from 96 on.

It just so happens that BMW decided to change the motor a little bit when they did the switch to OBDII to meet US fedral law.

The main difference between the S52 and the S50 is the intake manifold and the smog stuff running on the motors. Other than this everythign else is pretty much the same.

So to get the horsepower everybody talks about you do the M50 manifold swap and you pretty much have all the advantages of the OBDI S50 motor out of your OBDII S52.
ok well reason im asking is i have a 99 m3 engine with trans whole car basicly.
I want to swap all this into a 95 325is. Im just not sure if I shoudl leave the orginal wiring intact or swap everything from m3 and get all the features like digital climate control , side airbags and other stuff that a 99 m3 would have.
Any suggestion?

PrestoMB
07-14-2006, 01:32 PM
ok well reason im asking is i have a 99 m3 engine with trans whole car basicly.
I want to swap all this into a 95 325is. Im just not sure if I shoudl leave the orginal wiring intact or swap everything from m3 and get all the features like digital climate control , side airbags and other stuff that a 99 m3 would have.
Any suggestion?

Its going to be much eaiser to convert the engine to OBD1 then the whole car to OBD2. You can swap in tyhe Digital climate control and not need to make the car OBD2, im not sure about the airbags though.

bimeralex
07-14-2006, 02:36 PM
Its going to be much eaiser to convert the engine to OBD1 then the whole car to OBD2. You can swap in tyhe Digital climate control and not need to make the car OBD2, im not sure about the airbags though.
Well il be happy if I can swap in the digital control.
Now i need to find obd1 wire harness i guess since i bought the 325is without the engine

bimmerlove123
07-16-2006, 02:49 AM
would i be able to follow this thread if i want to do the same engine swap into a bmw 318i?

bimmern0ob
08-17-2006, 09:09 PM
would it be possible to follow this thread for a 318i?

makenzie71
08-17-2006, 09:51 PM
I was under the impression that you could run the S52 on the 328's ECU...is this not possible? I asked a while back and was told that if I use all the M52 sensors and what not then there's no difference as far as teh ECU's concerned.

stirpicult
08-18-2006, 08:59 AM
I was under the impression that you could run the S52 on the 328's ECU...is this not possible? I asked a while back and was told that if I use all the M52 sensors and what not then there's no difference as far as teh ECU's concerned.

the dme's are the same...the tune is different. you can use the 328's but you have to get it reflashed.

makenzie71
08-20-2006, 04:32 PM
I thought the only difference in the engines was displacement. Everything from the 328/325 bolts right up to them. order and ignition and everything is the same. Why would I need to change the DME? Why wouldn't be just like stroking/boring out an M50/52?

leedawg
08-20-2006, 06:20 PM
I thought the only difference in the engines was displacement. Everything from the 328/325 bolts right up to them. order and ignition and everything is the same. Why would I need to change the DME? Why wouldn't be just like stroking/boring out an M50/52?

Um well yes the motors are pretty much the same, but there are some differences like the accessories on the motor are totally different the way they are routed for the belt and the oil housing is different but you could swap the M52 stuff over to teh S52 you would just have to swap the oil housing as well.

The DME's are different as far as the software in them, but you can reprogram either DME to run either motor, but its easier just to get the DME that is already programed for the S52 and swap it in.

THe M52 will run on the S52 computer but it runs like crap I did it for about 50 miles before I had the S52 swaped into the car, i wouldent run the S52 on the M52 computer thoug because it will tend to run the motor lean which will make the motor really hot and wont be real good for it, the M52 just runs really rich on the S52 comp. So with that said I hope that clears it up for you a little bit.

makenzie71
08-20-2006, 06:29 PM
none of the accesories should matter...they interchange and use the same sensors and all. I understand the difference in fueling, though.

Anyone ever wire in an SFAC or similar fuel piggy-back?

stirpicult
08-20-2006, 07:40 PM
none of the accesories should matter...they interchange and use the same sensors and all. I understand the difference in fueling, though.

Anyone ever wire in an SFAC or similar fuel piggy-back?


you are right. accessories don't matter. fueling and ignition do.

i did an safc-II and it's not worth it. it only controls fuel, not ignition, and from what i understand, ignition is where to make the power. also, the obdII dme's will unlearn whatever gets done to them (without a flash), so you will constantly have to retune it. people are trying to get the emanage to work. check out the fi forum for that.

98///M3
10-17-2006, 01:59 AM
good stuff Lee! glad u got around to installing it...i bet that thing moves crazy now!

*im Luis from the UCR meet just incase u dont remember

leedawg
10-17-2006, 02:03 AM
good stuff Lee! glad u got around to installing it...i bet that thing moves crazy now!

*im Luis from the UCR meet just incase u dont remember


Yeah I totally remember man, Estroil auto m3 vert

Still love your car, When are we going to have another meet out there again??? Any way thanks Bro the motor went well, it goes pretty good but im used to it already and am lookin for more power again :devillook

PrestoMB
10-17-2006, 12:17 PM
So everything is going good with the motor so far? Lee for you, you need to go Twin Screw. Its the only way to go. Seems to be that you only like very OEM looking and feeling parts so the Twin Screw is you best bet. Very linear and smooth.

io619
10-17-2006, 12:19 PM
great post! It's nice to see someone getting dirty and writing good detail about it.

98///M3
10-18-2006, 12:53 AM
Yeah I totally remember man, Estroil auto m3 vert

Still love your car, When are we going to have another meet out there again??? Any way thanks Bro the motor went well, it goes pretty good but im used to it already and am lookin for more power again :devillook

hahahaha yes my great auto :) ...i know im just waiting for one to start too...hahaha was the difference in power from ur m52 like night and day? what are ur plans next?

escrst
12-24-2006, 04:40 PM
hi i have a early i think 93 325i would it still be the same swap for me as i know what im doing with the mechanics but i dont understand all this obdI and obdII

leedawg
12-24-2006, 07:01 PM
Yeah its the same swap just get yourself an S50 motor instead of an S52... OR you just bolt all your M50 stuff onto the S52 and it will work as well.. But the basics are pretty much the same. OBDI and II just reffer to some of the electrical stuff that was imposed in the New OBD standard...

Icarus94
12-24-2006, 08:22 PM
Nice write up and congratulations. Is that a masonary tool warehouse or are those hand sanders? Dude I know someone said it but flip flops lol

318iz
01-26-2007, 07:01 AM
Congratulations on a job well-done. You made it look as easy as changin a light bulb. Could an S52 be installed in a e36 318is coupe?

leedawg
01-26-2007, 11:18 AM
Congratulations on a job well-done. You made it look as easy as changin a light bulb. Could an S52 be installed in a e36 318is coupe?

It sure can, its a tiny bit more work because you have to change the rear end, and possibly the tranny... dont quote me on the transmission... But if I was going to do it I think I would just get a ZF tranny out of either a 328i or an m3 all y ears 96+.... The largest problem your going to run into is wiring harness for the 318 is significantly different so your going to need to replace the 318 harness with a 328i harness or m3 of the same years for a direct plug and play, or you can just configure the motor for OBDI and go with a 325i wiring harness or M3 of 95 harness....


Good luck let us know how it goes if you do it...

leedawg
01-26-2007, 11:20 AM
Nice write up and congratulations. Is that a masonary tool warehouse or are those hand sanders? Dude I know someone said it but flip flops lol


OH Flip Flops are the footwear of choice in cali :D



I do everything in them....Not that I condone or recommend them just dont drop something huge on your foot, but as a side note your tennis shoe isent going to do anything if you drop the motor on your foot so...


Any way thanks for the comments

jmitro
03-09-2007, 02:03 AM
thanks for the writeup and nice job. i'll be referring to it changing my M50 to S52. the OBDI vs II issue kinda scares me but I got the wiring harness from the S52. I am assuming I could use everything from the S52 including the wiring harness, but bolt the M50 manifold on instead, correct?

hillkiller
02-20-2008, 07:31 PM
so your telling me that i can take my 2.5 outof my 92 and replace it with a m 3 serei engine and just change the ecu

RiCoZM3
04-22-2008, 08:02 AM
Nice !!!


:handclap